A.W. Chesterton Company, a global leader in equipment reliability and fluid sealing solutions, proudly announces the launch of Chesterton Connect™, an innovative Industrial Internet of Things (IIoT) system designed to provide comprehensive, real-time monitoring of pump systems. This cutting-edge solution empowers industries to enhance operational efficiency, reduce unplanned downtime, and extend equipment lifespan.
Comprehensive Monitoring for Proactive Maintenance
Chesterton Connect™ provides a comprehensive approach to condition-based monitoring by continuously tracking essential parameters such as vibration, surface temperature, process temperature, and pressure. Unlike conventional vibration monitoring systems, Chesterton Connect™ considers mechanical and process-related factors, representing over 70% of pump failures. This facilitates early detection of potential issues, allowing maintenance teams to implement timely corrective actions before failures occur.
Key Features and Benefits:
- Process-Focused Condition Monitoring: Dedicated to pump systems using embedded intelligence, allowing users to visualise pump operation.
- Remote Reliability Management of Critical Assets: Suitable for either mechanical seals or packing, with optional wear monitoring solutions for packing installations.
- Pre-Packaged Pump Configurations: Engineered to detect common failure modes and recommend configured solutions—basic to ultimate—which include API plan installation recommendations, simplifying and standardising installations
- Industry-First Environmental Monitoring: Engineered support systems, including flush water monitoring or gearbox oil humidity, to enhance comprehensive monitoring of factors that impact pump reliability.
- Robust Design: Optimized range of pump sensors engineered to endure harsh industrial environments with IP66 protection ratings and optional hazardous Zone 0 support.
- Universal Gateways: State-of-the-art cellular gateways enable robust and reliable global connectivity with optional support for Ethernet bridging in challenging connectivity locations.
- Plant Integration Option: Supervisory Control and Data Acquisition (SCADA) systems integrate with Chesterton Connect™ technology using MODBUS TCP, providing data to the control room and enabling secure wireless expansion.
User-Friendly Interface and Accessibility
Chesterton Connect™ offers an intuitive user experience through its mobile app and cloud-based portal. The mobile app, available for iOS and Android, allows for easy sensor setup, real-time data viewing, and configuration changes via Bluetooth®. The cloud portal provides 24/7 remote access to comprehensive pump system data, facilitating performance comparisons, automated reporting, and flexible administration.
Tailored Configurations for Diverse Needs
To accommodate varying monitoring requirements, Chesterton Connect™ is available in multiple configurations:
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- Basic Configuration: This monitors the pressure, temperature, and vibration of the seal or stuffing box, along with suction and discharge pressure measurements.
- Enhanced Configuration: This includes all the features of the Basic Configuration plus additional vibration monitors for the motor and pump skid, enabling runtime monitoring, on/off status, and water leakage detection.
- Ultimate Configuration: Offers comprehensive monitoring by adding motor power monitoring, barrier fluid, gearbox, and bearing box humidity monitoring, along with runtime and cycle count features.
- AMPS™ (Automated Mechanical Packing System) Monitor: An optional addition for any configuration, providing packing wear, vibration, and surface temperature monitoring.
Commitment to Industrial Innovation
“Chesterton Connect™ exemplifies our dedication to advancing industrial reliability through innovative technology,” said Michael Wachinger, ANZ SEA Regional Manager at Chesterton. “Providing a comprehensive, user-friendly monitoring solution empowers our customers to proactively manage their equipment, resulting in improved performance and reduced operational costs.”
Availability
Chesterton Connect™ is now available in APAC in the following areas:
- Australia
- New Zealand
- Singapore
- Malaysia
- Indonesia
- Thailand
- India
- South Korea
Contact us for more information, schedule a demonstration, or visit our website.
About A.W. Chesterton Company
A.W. Chesterton Company is a leading international provider of industrial fluid sealing systems, high-performance protective coatings, and specialty industrial lubrication. With a history spanning over 140 years, Chesterton is committed to helping clients achieve reliable and efficient operations through innovative solutions and unparalleled customer support.
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