Chesterton Connect™ System
Industries and commercial businesses increasingly depend on reliable pumps as plants have fewer personnel monitoring pump conditions. Maintaining pump system performance, ensuring reliability, and optimizing operational costs are crucial to plant output. Building on the success as the world’s first Industrial Internet of Things (IIoT) condition monitoring device for mechanical seals, Chesterton now offers solutions to monitor an entire pump system. The Chesterton Connect System helps identify potential issues before they lead to failure. The system meticulously and continuously monitors equipment, enabling automatic and scalable 24/7 monitoring to improve pump reliability, extend equipment life, and maintain a safer work environment.
Notification-Based Equipment Monitoring with IIoT Twin
The Chesterton Connect System is a wireless condition-based monitoring solution with a proven approach to proactively manage equipment reliability. This pump-focused IIoT solution collects and organizes sensor data into intuitive visualizations to make it easy to understand and detect operational issues in pumps and equipment. The IIoT twin solution provides anomaly notifications through visual alerts, automated emails, and push notifications. Flashing lights and colour-coded graphics indicate system anomalies, allowing action to be taken quickly and effectively. The Chesterton Connect System operates independently of plant networks by using global cellular communications, helping to ensure ISO 27001-certified security and reliability without interference with the controlled process.
Solution-Drive System Features
Maintenance Optimisation
Identify potential issues before they lead to failures, allowing for timely maintenance and reducing the risk of unexpected breakdowns
Robust Design
Optimized range of pump sensors which are engineered to endure harsh industrial environments with IP66 protection ratings and optional hazardous Zone 0 support.
Simple Installation
Sensor installation location is per API plans, so only a smartphone and a magnetic mount are needed. Most process fittings are standardized using 1/4-inch male NPT.
Universal Gateways
State-of-the-art cellular gateways enable robust and reliable global connectivity with optional support for Ethernet bridging in difficult connectivity locations.
Intuitive Views
Root causes of issues are easily visualized with sensor-driven data and color-coded views.
Automated Alerts
Email notifications of anomalies are reported and monitored 24/7.
Plant Integration Option
Supervisory Control and Data Acquisition (SCADA) systems integrate with Chesterton Connect technology using MODBUS TCP, providing data to the control room. Users can now expand wirelessly using a secured connection.
Engineered for Pump Systems
Pump downtime is commonly attributed to mechanical seal and bearing failures, with vibration monitoring frequently relied upon for indication of a problem. However, vibration monitoring alone does not encompass process-related factors, which account for over 70% of pump failures.
The Chesterton Connect system goes beyond vibration monitoring, by offering a complete diagnostic overview of the pump system, focused on operational and process factors which impact pump reliability. This new pump focused solution provides:
Process-Focused Condition Monitoring
Remote Reliability Management of Critical Assets
Pre-Packaged Pump Configurations
Industry First Environmental Monitoring
Local or Remote Monitoring of Equipment
Local Mode
All you need is your smartphone to see trend data and collect alarms from your Connect v1, or IS sensor, with no internet or cloud required.
Remote Mode
Data from sensors is automatically uploaded to the cloud while, simultaneously, the smartphone app is updated with the most recent sensor data.
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Frequently Asked Questions
What kind of pumps can the Chesterton Connect™ System be installed in?
Yes, the Chesterton Connect™ System can be installed on a wide range of pump systems, regardless of manufacturer or model. We will identify the optimal installation location based on your API plan. Whether your equipment is new, has been in service for years, or is from a different manufacturer, our team is ready to provide guidance and support.
Can I install the system myself?
The Chesterton Connect System can be quickly and easily installed using just a smartphone and a magnetic mount. No specialised tools, technical expertise, or complicated wiring are required, allowing customers to set up the system in just minutes.
What is the difference between Chesterton’s Connect™ System and conventional vibration monitoring systems?
What sets the system apart is its ability to continuously monitor process abnormalities such as pressure spikes and temperature fluctuations within pumps, which are often the root cause of equipment failures. By detecting these warning signs early, which may be overlooked by conventional vibration monitoring systems, the Connect™ system enables more accurate predictive maintenance and significantly reduces the risk of unexpected downtime.
Is Chesterton Connect™ System secure?
Rest assured, Chesterton Connect™ operates on a dedicated global cellular network that is completely independent of your plant’s internal systems. This ensures your existing network remains unaffected, while your data is protected to the highest standards, with ISO 27001 certification for security and compliance.
Is the system suitable for hazardous or explosion-prone environments?
Yes, the sensor is built to be highly durable, featuring an IP66 protection rating to withstand even the harshest industrial environments. For applications in hazardous locations, including Zone 0 areas where flammable gases may be present, optional models are available. Please contact us for guidance on selecting the right solution for specialised environments.
Can the system be used in areas with weak or limited cellular signal/reception?
Yes, Chesterton Connect™ relies on a state-of-the-art cellular gateway to provide stable, reliable global connectivity. In areas with weak mobile signal, an optional Ethernet (wired LAN) connection can be used to maintain a consistent and dependable connection.