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Increasing equipment reliability in textile factory

Challenge

A leading manufacturer of polyester fiber encountered a significant issue due to the buildup of scale in several heat exchangers and condenser tubes. The inability to maintain proper process temperature slowed production and created defective product. As a result of this problem, they experienced a breakdown and were required to halt their production process for two days.

Downtime for 2 days = $1,300,000

Condenser before cleaning.

Results

A “Clean In Place” operation was the only viable solution. The customer opted for Chesterton 338 Super Rust Remover. The 338 diluted with water at a ratio of 1:10 was circulated through the piping and condenser system for 2 hours. 338 is mild and contains corrosion inhibitors. This was preferred as the plant preferred not to use a strong acid cleaner

More about the Chesterton 338 Super Rust Remover:

  • Can be used on all metals
  • Removes metal oxide layer
  • Leaves metal paint-ready
  • Biodegradable
  • Non-flammable

After cleaning with Chesterton 338 Super Rust Remover

Solution

The use of the Chesterton 338 Super Rust Remover resulted in:

Increased Reliability
The utilization of Chesterton 338 Super Rust Remover has resulted in increased equipment reliability and prevented breakdowns.

Total Savings
338 Super Rust Remover $3,200.00

Labor $600.00

Production downtime

Avoided / SAVINGS $ 1,296,200

After cleaning. No breakdown has be found since the application of the 338 Super Rust Remover

About us

Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service. Chesterton product range includes mechanical seals, packing and gaskets, industrial lubricants and coatings.

® Registered trademark owned by A.W. Chesterton Company

APAC0086.  Issued 05/2023.

Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling, or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative.

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