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Increasing chain life in food manufacturing plant

Challenge

A canned coffee producer has encountered a problem with their transport chain. The chain life was only a year instead of more than 3 years because their chain lacked lubrication and ran under harsh conditions (water and alkaline cleaner). They also experienced shutdowns due to the chain breaking at least 10 times a month, which takes at least 1 hour to fix. Chain Cost for 300 meters was more than $113,00.00/year (300 meters) with a production loss of over $62,400.

Labor Cost
= USD 400/year
Total Cost
= USD 175,800/year

Chain before using Chesterton 660

Solution

Due to the requirement for sanitary operation in a very dusty environment, Chesterton 660 Silicone Lubricant was chosen to be used. 660 Silicone Lubricant provides a virtually tack free lubricating film ensuring that dust does not stick to the surface and hence protects the bearings.

660 is applied every 3 months.

Chesterton 660 cost = $1,390.00/year

Labour cost = $400.00/ year

Total cost = $1,490.00/ year

More about the Chesterton 660 Silicone Lubricant:

  • Complies with sections 178.3570, 181.28 and 178.3910 of FDA food additives regulations
  • Makes surfaces water resistant
  • Non-staining, fire-resistant, non-toxic
  • Long lasting

 

Chain after using Chesterton 660 Silicone Lubricant

Results

After using Chesterton 660 Silicone Lubricant the customer reported:

Increased chain life from 1 to 4 years
No breakdown

SAVINGS = USD 174,310 / Year
Total Savings over Life of the Chain =
$ 697,240.00

 

After using 660, there was an increased chain life of more than 300%

About us

Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service. Chesterton product range includes mechanical seals, packing and gaskets, industrial lubricants and coatings.

® Registered trademark owned by A.W. Chesterton Company

APAC0081.  Issued 05/2023.

Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling, or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative.

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