(08) 9302 7800

Improving safety conditions in automotive plant

Challenge

A large automotive plant previously used white mineral spirits containing tri-methyl benzene as the spot cleaner for the car bodies, panels and parts before sending them to the paint shop. However, the white spirit used is highly flammable and toxic to workers. This ultimately led to a fire incident where a contaminated wipe cloth was left in the production area near an energized robot, causing a fire. The plant had to stop production line for 2 hours to deal with the incident.
If the fire had not been extinguished promptly, it would have resulted in damages exceeding 1.6 million dollars. Hence, the plant was looking for a non toxic and non flammable cleaning fluid that still worked!

 

Body shape area.

Solution

The Chesterton 274 Industrial Degreaser was selected due to its aromatic free and high flash point characteristics. The importance of human and plant safety was clear, and the customer conducted flammability tests using sparks from a welding process to test. Subsequently, they made the decision to switch to Chesterton 274 Industrial Degreaser for their auto part cleaning process.

More about the Chesterton 274 Industrial Degreaser:

  • Dissolves petroleum oil, grease, tar, and other inorganic soils
  • Does not corrode metals
  • Low evaporation rate, results in reduced consumption and replacement
  • Safe for use on all metals
  • Fast penetrating action; NSF registered​​

Testing area where the Chesterton 274 was checked for spark resistance

 

 

Results

The use of Chesterton 274 Industrial Degreaser for the auto part cleaning process resulted in enhanced human and plant safety. Now they use 86 pails per year of 274 and are free from worry about plant worker safety.

Potential Total Saving = 1.6 million dollars

About us

Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service. Chesterton product range includes mechanical seals, packing and gaskets, industrial lubricants and coatings.

® Registered trademark owned by A.W. Chesterton Company

APAC0088.  Issued 05/2023.

Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling, or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative.

Back to Case Studies

We are here to help - Contact Us

Contact Us
×