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Improving hydraulic hose drive chain reliability in the steel industry

Challenge

The hydraulic hose drive chain failed before its anticipated life expectancy (less than 4 months) due to environmental issues of heat and water.  Access to provide lubrication was also difficult. 

Even after using Chesterton 601 Chain Drive Pin & Bushing Lubricant and Chesterton 715 Spraflex® Gold, the life of the chain was only extended to 10 months due to the limited access area and the time allocated to re-lubricate.

The customer requested an increase in the chain life to 18 months.

Products featured in this case study:

Chesterton 601 CDPBL being sprayed

Chesterton 601 Chain Drive Pin and Bushing Lubricant

spraying product into cogs

Chesterton 715 Spraflex Gold

Chesterton Lubri-Cup OL 500 Oiler

Chesterton Lubri-Cup OL 500 Oiler

Solution

The Chesterton specialist suggested increasing the use of the 715G Spraflex Gold in the application and using Lubri-Cup OL500 to provide consistent lubrication.

Preparing equipment for Lubri-cup OL500 installation

Preparing equipment for Lubri-cup OL500 installation.

Chesterton Lubri-Cup OL500 installed

Chesterton Lubri-Cup OL500 installed.

After installation of Lubri-Cup OL500 and 715G with brush for more lubrication

After installation of Lubri-Cup OL500 and 715G with brush for more lubrication.

Results

Increased Productivity & Reliability
The customer reported improved drag chain reliability due to the improved system of lubrication.  The chain life has been extended to over 18 months.

About Us

Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service. Chesterton product range includes mechanical seals, packing and gaskets, industrial lubricants and coatings.

® Registered trademark owned by A.W. Chesterton Company

Case number APAC0057.  Issued 10/22.

Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling, or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative.

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