Case Studies
Chesterton® 601 Chain Drive Pin and Bushing Lubricant Reduces Costs at Brick Manufacturing Plant
Challenge
Background
brick manufacturer reported severe residue on their conveyor chains caused by brick dust. Previous lubrication with grease or cheap, all-purpose oils did not clean the chains; moreover, the lack of penetration led to stiff pins and bushings, making the chains unusable after a short period of time. These issues caused broken chains, high energy consumption, and chain binding, necessitating regular replacement. The lifespan of the chains was less than a year. The customer was looking for a lubrication solution that would lower maintenance costs, extend the chain life, and make chain operation more efficient.
Brick conveyor chains failing due to residue buildup.
Solution
Product
A Chesterton specialist analyzed the problem and recommended Chesterton® 601 Chain Drive Pin and Bushing Lubricant. The 601 lubricant helps extend chain life, reduce energy use, and provide effective lubrication with a long-lasting, non-drying film. It helps protect chains from dirt and dust due to its high detergency, ensuring smoother operation, especially during stops and starts. This premium oil penetrates between bushings and pins, helping to prevent the formation of sticky residue.
601 Chain Drive Pin and Bushing Lubricant with high detergency and low friction coefficient.
Results
Improved Productivity
After the customer started using Chesterton’s 601 lubricant, residue on the chain was significantly reduced, resulting in smoother operation. This has reduced power consumption by 2%. The consumption of oil dropped from 2 drums a year to 1 drum.
Savings for 2 years:
- Reduction of lubricant from 2 to 1 drum = $1100 (compared to a competitor’s product)
- Power savings = $1120
- Other savings = $2850(reduced shutdowns, chain replacement, labor) Total savings for 2 years = $5070 ($=USD)
Cleaner chain with smoother operation after the use of 601 Chain Drive Pin and Bushing Lubricant.
About Us
Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service. Chesterton product range includes mechanical seals, packing and gaskets, industrial lubricants and coatings.
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EN601985. Issued 10/2024.
Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling, or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative.